Why are steel roofing sheets better than conventional roofing

The market of roofing sheets in India has been ever evolving. In the recent decades the roofing industry in the country has seen a paradigm shift with increase in customer engagement in selection of roofing solutions and increased customer demand in terms of value for money and aesthetics.

This has resulted into increased demand of roofing sheets in Domestic, industrial and commercial sectors.

There are various types of roofing sheets available in the market like –

Steel roofing solution has in recent times evolved as winner in roofing sheets market due to various factors ranging from Aesthetics, cost effectiveness, recyclability, low maintenance, durability and energy efficiency. Whether you are buying a home or planning of installation, here are some of the few reasons why steel is better than conventional roofing.

  • Light Weight and high strength – As compared to weight of other roofings like cement tiles, the metal roofing sheets are very light weight thus saving on the additional cost of engineering and supportive structure of the building. Metal roofing sheets can also be installed on the already existing structures/ roofs without or with minimum additional support.

  • Superior Aesthetics with design flexibility – The metal roofing sheet enhance the aesthetics of the structure and gives it a stylish look.

  • Fire/Termite resistance – Most of the metal roofing sheets are non-combustible thus proving a good resistance from fire. These are also resistant to termites unlike the conventional roofing sheets.

  • Variety of colours – Colour coated steel sheets come in a variety of aesthetically pleasing colour. One can choose from various options of colours based on their requirement and personal taste.

  • Energy efficiency – Metal roofing sheets reflects the solar rays, thus reducing cooling cost of the whole structure from 10 to 25%.

  • Availability in various profiles – Metal roofing sheets are available in various profiles along with different lengths, widths and thickness.

  • Recyclability – Metal roofing sheets are sustainable and can be completely recycled. The left over scraps, old panels and tear off metal can be 100% recycled for any other future metal products.

  • Durability and strength – Along with the aesthetic appeal metal roofing sheets also come with higher durability and high strength resulting in longer life span, these sheets resist corrosion, providing longer service life and less maintenance.

  • Weather resistant – Steel roofing sheets have higher resistance to weather as compared to other conventional roofing materials this includes cracking, leakage etc.

  • Maintenance free/ requires less maintenance – As compared to the traditional roofing, these sheets require less maintenance. Due to resistance to weather, higher durability these roofs requires very less or no maintenance, thus saving on the recurring cost to maintain the structure.

  • Number of applications – The steel roofing sheets can be used for many type of applications by the house owners, like roof on roof, portico, garage, porches etc. due to its cost effectiveness and higher durability it is one of the most preferred medium for primary as well as secondary roofing applications.

Based on the various benefits discussed here, it can very well be concluded that with proper installation steel sheets are one of the trending and most sort after roofing solution available in the market. Along with increasing the aesthetics and style quotient of the building they are highly durable and low maintenance. These are cost effective and can be used for various applications in residential as well as commercial sectors.

Durashine has excellent corrosion protection due to ZN AL alloy ( 55% Al, 43.4% Zn, 1.6% Si) coated steel base. Its advanced paint technology provides a durable, baked-on paint finish that resists peeling, chipping and cracking.

Durashine, from the house of Tata Blusescope steel offers a wide range of colour coated steel sheets, which have a number of benefits. These sheets are Long lasting, have higher strength and load bearing capacity, they keep the interiors cooler as compared to the outside temperature, Durashine performs better during rains and comes in a variety of aesthetically pleasing colours.

From roofing sheets to roofing tiles, wall cladding solutions to roof liners, choose the most ideal metal roofing solution for your commercial or residential use or reach visit us here to know more about various metal roofing and wall cladding solutions.

Roofing for Coastal Areas – Choosing the best roofing material for your projects in saline environments

Metal roofs are ideal when it comes to industrial roofing, due to many virtues it carries. They are tough enough to survive more with minimum maintenance. They are good reflectors of heat and protect from extremities of weather. Especially with colour coated roofing sheets, there are plenty of aesthetically pleasing options available.

While metal roofs will do exceptionally well in hot & wet areas, coastal regions pose a different challenge altogether. Several tests and years of experience have demonstrated the ill effects – such as corrosion – of exposing metal roofs to the salinity found in the air in coastal areas. While it is true that all metal roofs do not corrode at the same rate, the salty air and humidity react with the metal roof and eventually cause damage.

Roofing options for coastal regions;

Metal roofing sheets have evolved in the past few decades. Especially with the different types of coatings that prevent them from getting affected as compared to non-coated metal.

Today there are few options in metal roofing that are drafted for extreme saline or coastal topographies.

  1. Galvanised Roofing

    Galvanized steel is relatively inexpensive and can provide considerable corrosion resistance if installed properly. This roofing material is made of alloyed steel with a zinc coating, which will protect your roof from rust, strong winds, and rain. But the lifespan of galvanised roofs largely depends on the thickness of galvanisation. Higher the galvanisation thickness, greater is the lifespan but this also increases the cost of the roof.

     

  2. Aluminium Roofing

    Aluminium roofs have grown in popularity recently, due to their resistance to corrosion and their energy efficiency. Aluminium reflects light, emits heat, and can save you some money on heating and cooling costs for your building.
    While aluminium has greater corrosion resistance, it lacks the strength of steel and is very expensive as compared to other roofing options

     

  3. Zinc-Aluminium alloy coated steel Roofing

    Zinc-Aluminium alloy coated steel roofing combines the advantages of both galvanised roofing and aluminium roofing and provides optimum performance at lower costs.

    Zinc-Aluminium alloy coated steel is easily available and is widely used all over the world for residential, commercial, industrial and infrastructural applications.

    An advantage that Zinc-Aluminium alloy coated steel has over normal galvanized material is that it has enhanced protection abilities. Over time, Zinc-Aluminium alloy coated steel tends to perform better than galvanized steel, especially when exposed to water or other liquids that can speed up the oxidation process. Even after a few decades, Zinc-Aluminium alloy coated steel will be less likely to rust than normal galvanized steel.

     

Tata BlueScope Steel manufactures and supplies variant of Zinc-Aluminium alloy coated steel, specifically designed and tested for severe marine climates; COLORBOND® Ultra steel . This products from Tata BlueScope Steel offers you aesthetics and long-lasting performance; with excellent protection from erratic weather conditions.

What is so different in COLORBOND® Ultra steel ?

COLORBOND® Ultra steel roofing sheets offer an attractive, long-lasting cladding material with excellent protection against the effects of severe industrial environments such as heavy dust, emissions, contact with heat, moisture, corrosive chemicals or acids.

The factors that make COLORBOND® Ultra steel the best choice for coastal regions are;

  1. Thicker 55% Al-Zn alloy coating:

    COLORBOND® Ultra steel with ZINCALUME® steel base, give total peace of mind due to its thicker metallic coating, with a minimum of 200 g/m 2 of the 55% Al-Zn alloy coating for even greater corrosion resistance.

  2. Specially formulated corrosion-resistant primer and paint system

    COLORBOND® Ultra steel comes with specially formulated corrosion resistance primer and super durable polyester paint system that provides superior corrosion resistance & colour performance

    Pretreatment
    Corrosion-resistant proprietary conversion coating

    Primer Coat
    Universal corrosion inhibitive primer.
    Nominal dry film thickness 5µm each side

    Finish Coat
    Custom formulated Super Durable Polyester paint system with high-performance inorganic pigments, nominal dry film thickness 20µm on the top or weather side.

    Backing Coat
    Custom formulated Bass Grey. Nominal dry film thickness 10µm.

  3. Decades of Proven performance

    The performance of COLORBOND® steel has been rigorously tested under various climatic conditions. For over three decades BlueScope steel (JV partner) company has monitored the product’s performance across a wide range of climatic conditions using exposure test sites and infield inspections. There are thousands of test samples undergoing outdoor exposure tests at many sites in Australia, New Zealand, Asia and now in India (already more than 5-year old test sites).

    Your answer to the best roofing material for a structure close to the sea is here. Make a great choice with Tata BlueScope Steel’s Colorbond Ultra Steel!!

Thinking about re-roofing, how about a transformation in your roof system

Thinking about re-roofing, how about a transformation in your roof system

Industrial roofing structures often deteriorate due to prevailing weather conditions, exposure to chemicals or pollutants and several other environmental factors. Time and climatic conditions cause a lot of wear and tear of commercial and industrial roofing structures and components. After considerable years of existence, roofing of any given industrial or commercial facility needs an overhaul or complete re-roofing in some cases.

Industrial roofing costs vary widely and may seem expensive regardless of the type or quality. But it is this roofing that is the only thing standing between your business and the harsh environmental conditions. Roofing failures can cause damage to expensive equipment and result in increased downtime. Unattended roof problems can cause financial loses or even spell an end for your profitable business.

 

So, how do you know that it is the right time to upgrade your Roof?

Here are some important signs that show that your roof needs repairs and replacement

  1. Age of the Roof
    Most experts agree that a typical GI or an asbestos roof will last between 8-12 years depending on the prevailing weather conditions. If it is older that 10-12 years, chances are the roof needs to be replaced
  2. Interior Water Incursion
    This is the most obvious sign of a roof damage. If left unattended, the problem aggravates and turns into serious water incursions. Reaching out to a professional for an assessment is the right thing to do in such a situation
  3. Deteriorated asbestos roofs
    There are many industrial clusters in India which were established in the 1990s. Many buildings were built by using asbestos roofs. These buildings now definitely need their old deteriorated roofs to be replaced
  4. Deterioration Of Roof Supports and sagging roofs
    If there are signs of such dips, low spots or sagging of roofs and areas on roof with water pooling, this may indicate that the underpinnings and supports of the roof have been damaged. In case of insulated roofs, the insulation is soaked wet and contracted and the joists and rafters holding up the roof are broken or sagged.
  5. Corrosion and blistering
    Humid climate, proximity to sea and pollution can cause corrosion in metal roofs. The corroded roofs are prone to leakages, higher maintenance and further result in damages to equipment under the roof.

Assessment and allocation of funds is only the initial step a facility manager or owner takes while planning for a Re-roofing project. Selection of the right roofing materials and hiring a capable roofing contractor is the most important factor to make sure the re-roofing project is completed successfully.

 

Selecting the Right Roofing service provider

In India, the process of re-roofing is indeed complex and facility owners or managers often face many challenges during the process. Fragmented suppliers, absence of one-stop-solution and lack of scalability as per project requirement; are some of the issues faced while taking the right decision.

While considering re-roofing services, it can be tempting to go for the lowest bid. The lowest bid holder may save your business capital in the short term but over time such a decision can have an adverse effect and result into higher losses. In an effort to offer a lower price, the contractor may use cheaper materials, unsafe work practices and untrained manpower or the contractor may be uninsured which can further lead the fate of project into uncertainty.

Below are some of factors to consider while selecting a roofing contractor

  1. Installation expertise and quality workmanship
  2. Cost effectiveness
  3. Quick turnaround time
  4. Usage of high quality roofing products
  5. Re roofing techniques that enable minimal downtime of your business operations
  6. Insurance, licences and certifications
  7. Recommendation and references

Going for a re-roofing project is a costly and long term investment for facility owners seeking quality, durability and assurance.

Tata BlueScope Steel provides turnkey re-roofing services for the industrial, infrastructure and commercial sectors through LYSAGHT Re Roofing Solutions.

LYSAGHT® Re-roofing Redefined

Known for its exceptional customer focus, strong engineering capability, quality solutions and a wide product basket; LYSAGHT® has also evolved as an engineering expert in reroofing and retrofitting jobs. With expertise in construction & engineering and pool of certified builder network the brand has provided these solutions for an area of more than 35 million square meters so far.

With the LYSAGHT 360 degree Re roofing process and systematic project management; we ensure that project and your investments are in safe hands;

Before commencing work, we complete an extensive roof inspection to detect any issues that may affect the re-roofing process.

We identify potential limitations and make a reroofing suggestion that takes into account all the specifics of your structure.

A strong in-house engineering team offers technical support that includes optimized design and detailing.

Strategically located manufacturing plants at multiple locations ensure on-time and uniformed quality material supply.

Technically trained team of construction specialists from LYSAGHT®, ensure a seamless reroofing process within stipulated time and with great finish. With construction capabilities of over 7 Million sq. mt. and safety measures reiterated by 1.2 Million LTI Free man-hours we deliver solutions with Zero Harm and Zero Downtime.

 

Executing every project with extreme precision and building aesthetically superior structures, our team is also available during the post implementation phase for a seamless and hassle free experience.

Thinking about Re-roofing? You can consider us as your most trusted partner to execute this transformation. Contact us to know more about Re-roofing services.

Standing Seam Roofing System- A versatile, architecturally superior and Weather proof roofing solution

What is standing seam Roofing system?

Standing seam metal roofing is a concealed fixed roof system which features vertical ribs with a flat space or pan in between. The side edges of one roof panel are zipped or seamed along the length with the adjoining roof panels. The roof panels are attached to the purlins or secondary members with specially designed clips or clamps.  The concealed fix system requires no piercing fasteners and helps provide weather tightness and superior resistance to wind uplift.

A Smart and sustainable Steel building technology
A: Standing seam roof profile    
Light Gauge Framing System Sustainable Steel building technology
B: Concealed fixing of standing seam roof profile on clips

                      

What are the advantages of standing seam Roofing system?

Concealed fixed roofing system

Standing seam roofing comes with concealed fix system which requires no piercing fasteners and helps provide weather tightness and superior resistance to wind uplift. With no exposed fasteners, the straight lines of your roof remain clean and smooth.

Allows for Thermal expansion and contraction

This system is fixed over specially design clips such that it allows for lateral of roof movement which results from the thermal effect

Design flexibility

Standing seam roof systems available in tapered and curved sheets to fulfil the most challenging design criteria. Suitable for roofs with low slopes.

On-Site Roll-Forming

Standing seam roof systems can be manufactured on site using mobile roll-forming technology, which not only gives single length from the ridge of the roof to the eave, but also helps to make it a leak-proof structure with better control over quality installation.

Sleek, consistent, & modern look

Standing seam roof system is suitable for architectural applications because of its modern and clean look. In addition to the sleek, straight lines offered by this roof system, the roof can come in virtually any color, including custom colors, to match any structure.High design flexibility with multiple profile shapes makes it an architecturally superior roofing profile

Longevity

Metal roofs are already a long lasting and low maintenance roofing solution, especially when compared to other roofing types. Since standing seam roofing comes with concealed fix system which requires no piercing fasteners, there are no instances of damaging or loosening of fasteners or the roof surface.

Standing seam roof system’s design flexibility, weather tightness and versatility makes it an excellent choice for architecturally superior buildings for commercial, industrial and infrastructural applications

Tata BlueScope Steel offers the most advanced and versatile standing roof systems in India with and MR 24 Roofing system and LYSAGHT® FLEXLOK 400 roofing system

MR 24 360 degree Standing Seam Roofing System

The MR-24® Roof System is like a monolithic steel membrane, covering your entire building. The panels are joined together with a Pittsburgh 360 degree double-lock standing seam, and fastened to the purlins with a unique clip formed into the seam. Independent surveys show that MR-24® Roof System is the most specified standing seam roof in the market, with more than two billion square feet installed since its introduction in 1969.

Click here for more information: https://tatabluescopesteel.com/products solutions/lysaght/corrugated-roof-sheets-and-wall-cladding/mr24/

LYSAGHT FLEX-LOK

LYSAGHT FLEX-LOK concealed standing seam system is a roofing system with an innovative architectural appearance. It can be roll formed in flat, curved or tapered shape as per various architectural requirements and provide architects with a more flexible and creative roofing solution.

Click here for more information: https://tatabluescopesteel.com/products-solutions/lysaght/corrugated-roof-sheets-and-wall-cladding/flex-lok-400/

Tata BlueScope Steel is one of the largest manufacturer roof and wall cladding products in India. Apart from roofing solutions, the range of products includes Decking sheets, Purlins, Solar Module Mounting Structures and allied accessories. For more information on our products and services please write us at contact@tatabluescopesteel.com

Factors to Be Considered While Designing A Roof System

Selecting & specifying the most appropriate roof system for a project requires solid past experience with several of the available materials and an understanding of roof assembly materials and system options. This article aims to provide design guidance for high-performance industrial roofing sheets. Shared below are the factors to be considered while designing an industrial roof system.

  1. Load Acting on The Roof: Roofs are constantly under pressure. A roof must be built to endure both upward and downward pressure acting on it. Here are a few weights that industrial roofing sheets are subjected to:
    • Dead Load: This includes the weight of the roof structure itself, self-weight of sheeting and purlins, rooftop solar, platforms and walkways along with all the permanently attached materials or structures. Metal roofing sheets in general, are stronger, yet lighter as compared to other roofing options.
    • Live Load: People walking or working on the roof contribute to a load of around 75kg/sqm (as per IS 875: Part 2)
    • Collateral Load: Any hanging load from purlins
    • Wind Uplift Load: Wind uplift load refers to the weight that hits the wall of a building and disperses upwards, creating an uplift force on the roof. This load is resisted by the roof’s downward pushing dead load.
  2. Effective Roof Slope
  3. Roof slope and Roof length play an important role in the selection of profile as well as in gutter design. An increase in the roof slope increases the discharge speed of the water, thereby affecting the gutter and downspout design measurements. A Shallow roof slope and a longer roof length with many numbers of end laps increase the vulnerability of water leakages as the wind will always carry water which will try to penetrate the end laps. In case of a longer roof with lesser crest depth, heavy rains will lead to greater accumulation of water towards eave gutter. This water will try to escape from side laps. If the site is located in a geography where there are high day and night temperature differences, the metal roof will undergo thermal expansion and contraction which will enlarge holes around the screw and lead to leakages. The best bet for shallow roof slope and longer roof will be concealed site roll formed single length panel.

  4. Choosing the Right Roof Profile and Its Thickness
  5. Roof profile sheets constitute a large part of a building surface and contribute to its aesthetics. It serves as a protection to the basic structure from dampness. Choosing the right roof profile includes considering both, the roof slope and the general view of the building. Low-slope roofs require wide-based profiles to allow the rainwater to discharge. Steeper slopes enable to use more patterned profiles. Thickness of the roof profile  plays an important role based on the purlin spacing.

  6. Effective Purlin Spacing
  7. Purlins are secondary members mounted on Columns and Rafters. Usually, Roof Purlins support the Roof Sheets, Insulation, Vapour barrier etc.  Design of purlins depends upon the Loads on the roof, hanging (collateral) loads under the purlin and Span of the purlin. Some commonly used purlin shapes are ZEE, ZED and CEE purlins which are required for Steel Buildings. Purlin spacing varies basis the roof slopes.

  8. Optimized Purlin Section
  9. Based on wind pressure, every building structure has 2 zones: end zones & intermediate zones. For both the zones, purlin shape and thickness are designed to match the loads. Tata BlueScope Steel has 3 kinds of Purlins:

    1. CEE Purlins
    2. ZED Purlins
    3. ZEE Purlins

    The purlin spacing is adjusted based on the calculation of complete wind load in any building.

  10. Coating Mass and Paint System of Roof Materials
  11. Roof coatings are designed for adding a protective layer to the roof. It increases the service life of roof assemblies LYSAGHT® range of premium pre painted roofing sheets and wall cladding sheets are manufactured from high-strength steel; COLORBOND® steel and ZINCALUME® steel for longer lifespan. Zn-Al alloy coated steel ensures excellent corrosion resistance that enables longer life under extreme weather conditions, specifically for Industrial buildings, Pre Engineered buildings, infrastructure applications, Light Gauge Steel framing systems and commercial applications Wall cladding and roofing products made from COLORBOND® steel roof sheets are termite and fire-resistant.

Tata BlueScope Steel is one of the leading roofing sheets manufacturers in India. Apart from roofing solutions, the range of products includes Wall Cladding sheets, Decking sheets, Purlins, Solar Module Mounting Structures and allied accessories.