Sustainable building solutions for the future
ECOBUILD™ BUILDING SYSTEMS is a reliable and advanced solution offered by Tata BlueScope Building Solutions in the SAARC region. This contemporary building system can be customised to match various design and load codes, functions, sizes and a host of other segment specific requirements. ECOBUILD™ is a cost effective and trustworthy solution for general Industrial applications viz Automobile Plants, Manufacturing Plants and Commercial applications such as Warehousing, Logistics, Retail and an array of other applications.
Quality, Reliable Solution, Customer Oriented Approach and Complete Safety are the hallmarks of ECOBUILD™ BUILDING SYSTEMS.
Structural Systems
WIDESPAN™ Structural Systems
The BUTLER® WIDESPAN™ Structural Systems is the most basic and versatile building systems. The proven practicality of a rigid frame is combined with almost unlimited design flexibility to meet customer needs. It offers a variety of roof and wall cladding options manufactured from high strength, long lasting ZINCALUME® & COLORBOND® steel.
MULTISTOREY Structural Systems
MULTISTOREY Structural System is an extension of BUTLER® Building Systems that offers cost effective and high performance solution for multiple storied buildings. Used for almost any multi-storey building from 2 to 5 stories, enables faster design, manufacturing and installation as compared to any conventional RCC building. It offers a variety of roof and wall cladding options manufactured from high strength, long lasting ZINCALUME® & COLORBOND® steel.

Advantages

Design Flexibility

Combines the practicality of a rigid frame with virtually unlimited design flexibility

Uninterrupted Wide Spans

Clear span framing systems allow maximum interior space utilisation. This is particularly important in manufacturing plants, warehouses, offices and retail stores where uninterrupted space requirement is critical.

Easy Extensions & Expansions

The width extension matches the eave heights and roof slopes facilitates additional space or future expansion.

Improved Corrosion Protection

The mainframe sections come with primer coat, which protect the base steel for much longer time than any conventional fabricated steel structure.

Longer Life with Minimum Maintenance

BUTLER® Structural System comes with galvanised purlin and girt known as CEE-plus™ & ZED plus™, which last much longer without any requirement for regular maintenance, when compared with conventional unprotected structural elements.

Roof Systems
Concealed Fixed Roof Systems
KLIP-LOK™ 700 Roof System
KLIP-LOK™ is a strong, durable roof cladding profile. Combining smart micro fluted pans and a lock-action rib design with concealed fastening, KLIP-LOK™ can be used for many applications.

Features

  • Longer span and wider coverage
  • Extra strong, light weight and economical
  • Clip fixed system – no piercing on wall sheeting
  • KLIP-LOK™ 700 profile has cross- micro flutes which allow profile curving
  • Concealed fix system controls thermal expansion and contraction most effectively
  • On-site roll forming option to provide single length sheet
  • Manufactured from high strength ZINCALUME® steel or COLORBOND® steel
KLIP-LOK™ 770 Roof System
KLIP-LOK™ is a strong, durable roof cladding profile. Combining smart micro fluted pans and a lock-action rib design with concealed fastening, KLIP-LOK™ can be used for many applications.

Features

  • Longer span and wider coverage
  • Extra strong, light weight and economical
  • Clip fixed system – no piercing on wall sheeting
  • KLIP-LOK™ 770 profile has cross- micro flutes which allow profile curving
  • Concealed fix system controls thermal expansion and contraction most effectively
  • On-site roll forming option to provide single length sheet
  • Manufactured from high strength ZINCALUME® steel or COLORBOND® steel
Screw Fixed Roof Systems
TRIMDEK® 1015 System
TRIMDEK® 1015 is a modern ribbed roofing and wall cladding profile with subtle fluting in the pans to provide strength and long spanning capabilities. It is ideal for industrial and commercial applications.

Features

  • Simple, low-cost fixing so it is economical to install
  • Excellent spanning capacity
  • Manufactured from high strength ZINCALUME® steel or COLORBOND® steel
CUSTOM ORB® 990 System
CUSTOM ORB® 990 system is a smooth sinusoidal profile which offers flexibility of design for roof and wall cladding applications in industrial, commercial, residential and public buildings.

Features

  • Strong and lightweight
  • Wider profile covers large surface area
  • Wall panels can be installed in horizontal as well as in vertical direction
  • Can be curved for stylish architectural design
  • Manufactured from high strength ZINCALUME® steel or COLORBOND® steel
SPANDEK® 935 System
SPANDEK® 935 has a contemporary, trapezoidal profile, with longer spanning capabilities making it ideal for projects with a modern appearance.

Features

  • Strongest cladding profile which can withstand high wind load, snow load or impact load
  • Unique anti-capillary side-lap which makes it leak proof
  • Manufactured from high strength ZINCALUME® steel or COLORBOND® steel
Wall Systems
TRIMDEK® 1015 System
TRIMDEK® 1015 is a modern ribbed roofing and wall cladding profile with subtle fluting in the pans to provide strength and long spanning capabilities. It is ideal for industrial and commercial applications.

Features

  • Simple, low-cost fixing so it is economical to install
  • Excellent spanning capacity
  • Manufactured from high strength ZINCALUME® steel or COLORBOND® steel
SPANDEK® 935 System
SPANDEK® 935 has a contemporary, trapezoidal profile, with longer spanning capabilities making it ideal for projects with a modern appearance.

Features

  • Strongest cladding profile which can withstand high wind load, snow load or impact load
  • Unique anti-capillary side-lap which makes it leak proof
  • Manufactured from high strength ZINCALUME® steel or COLORBOND® steel
CUSTOM ORB® 990 System
CUSTOM ORB® 990 system is a smooth sinusoidal profile which offers flexibility of design for roof and wall cladding applications in industrial, commercial, residential and public buildings.

Features

  • Strong and lightweight
  • Wider profile covers large surface area
  • Wall panels can be installed in horizontal as well as in vertical direction
  • Can be curved for stylish architectural design
  • Manufactured from high strength ZINCALUME® steel or COLORBOND® steel
SHADOWRIB™ 900 System
SHADOWRIB™ 900 is the most preferred walling system when it comes to matching strength with aesthetics.

Features

  • Engineered to withstand high wind load and pressure
  • Wide pan visibility gives an aesthetically pleasing look to the exterior of the building
  • Fewer fasteners than most ribbed panels
  • The deep 38 mm corrugations provide strength to resist billowing when the fasteners are fixed
  • Fasteners are recessed deep in the corrugation, it gives walls an attractive uniform pattern
  • Manufactured from high strength ZINCALUME® steel or COLORBOND ® steel
Liner Panel Systems
FLEXICLAD® 1110 Liner Panel System
FLEXICLAD® 1110 is an economical and attractive wall and ceiling cladding profile suitable for a wide range of commercial and industrial applications.

Features

  • Attractive multi ribbed profile which is quick and easy to install
  • Light weight and economical profile which covers wide surface area
  • Manufactured from high strength ZINCALUME® steel or COLORBOND® steel
PANELRIB® 1110 Liner Panel System
PANELRIB® 1110 is an attractive, slightly fluted wall & ceiling cladding profile suitable for many applications where a flat sheet would not be normally considered. The longitudinal flutes provide rigidity along the length of the sheet while retaining full flexibility across the width.

Features

  • Provides easy solution for false ceiling and wall partition
  • Panels can be installed in horizontal as well as in vertical direction
  • Manufactured from high strength ZINCALUME® steel or COLORBOND® steel
Other Structural Systems
Primary Structural Steel
Our manufacturing facilities are equipped with the most sophisticated equipment for precision manufacturing. To manufacture roof beams and columns, we use high tensile steel plates conforming to ASTM A 572 M Grade 50 Steel.

Our structural welding complies with code AWS D1.1 2008 edition of American Welding Society. The manufacturing and dimensional tolerances are as per 1996 edition of Metal Building Manufacturers Association (MBMA).

Our fabrication facility employs the most sophisticated equipment for cutting, shearing, splicing, drilling, welding, shot-blasting and painting. Our dedicated quality assurance team and operations team follow approved Inspection and Test Program for incoming materials inspection, In progress inspection and final inspection to ensure zero defects.

Secondary Steel: Purlins & Girts
CEE-plus™ & ZED-plus™ are specially designed purlin systems for BUTLER® BUILDING SYSTEMS, which are tested over a number of years and used all over the world.

Features

  • Manufactured from high tensile galvanised steel (with 120 gsm, 345 Mpa) conforming to ASTM A 653M – 04a Gr. 50 Factory pre-punched system for easy and accurate installation results
  • World class quality control system to avoid any dimensional variations during production
  • The inclined lip helps in best nesting capability for easy transportation in bundles and in kits
  • Available in a wide range of dimensions. This helps in manufacturing the most economical engineered building structure
  • Tested and proven worldwide
Gutter & Downtake pipe system
To complete its range of drainage solution, we offer roll formed downpipes and down ender manufactured from ZINCALUME® steel and a wide range of COLORBOND® steel colours.

Features

  • Strong, light weight and corrosion resistant
  • Drainage solution is as important as water tightness performance
  • It saves you from worrying about water drainage
  • Available in various panels and lengths subject to different pitches and local rainfall
  • Professional eave gutter design
Ventilation Systems
Effective ventilation is an important aspect of productive work environment, to disperse heat, avoid condensation and control temperature within the building.

LOUVREMAX™ louver system is strong, durable and built to perform for many years. Its innovative baffles help minimize rainwater penetration while maximizing natural airflow. It has given excellent sand dust and water resistant results in weather-ability tests conducted at our NATA-registered laboratory.

Other Ventilation include:

  • Wind driven turbo vents
  • Engineered ridge vents
  • Roof monitors
Compatible Fasteners
The fasteners (screws/rivets) used to fix cladding and the accessories should have the same service life as the cladding product with which they are to be used. Screws used for attaching panels and trims to girt and purlins conform to Australian standard AS3566 : 2002 class 3-4.

  • High corrosion resistant coating
  • Provides 4-6 times more life than conventional galvanized fasteners
  • Unique shank protection system minimizes damage to the protective coating on the screw
  • Grip sheeting towards the seal to maximize water-proof ability
  • Strong self tapping drill point and durable washer
  • To maximise water tightness, always place roof screws with EPDM washers with shank guard through the crests. For walling, you may use either crest or valley fixing.
Roof & Wall Accessories

Natural Lighting Solutions

Fibre Glass Reinforcement Plastics-Specially designed skylights are composed of translucent,UV stabilized thermosetting polyester resin with a thoroughly impregnated glass fiber reinforcing mat (FRP) with UV protection coating/film on weathering face and comply with AS/NZS 4256.

  • Excellent light diffusion property
  • It is a strong, translucent, extruded profile by fully automated process
  • Its light transmission is from 54% (Opal Colour) and -70% (in clear)
  • It matches the steel profile which enables smooth joints and good roof performance

Insulation Solutions

Our insulation solution helps by reducing the rate of heat transfer or applying the methods and processes used to reduce heat transfer. Fibre glass insulation provides better thermal resistance and low conductivity in comparison to other insulation material for building application. Flexible Glass Fibre Insulations composed of stable and uniformly textured inorganic glass fibers bonded together by non-water soluble and fire retardant thermosetting resin are available.

  • Better for environment control during fire, smoke emission and toxicity, it is suitable for all types of buildings
  • Customised insulation thickness
  • Different insulation solution depending upon local weather conditions
  • Foil laminates available to reflect heat and provide vapour barrier
Other Optional Features
  • SKY-WEB II™ passive fall protection system
  • Shot blasting for primary steel
  • Pre-galvanised Z-275 gsm coated Purlins & Girts
Why ECOBUILD®
ECOBUILD® Building System is a reliable solution that offers unique combination of Quality, On Time Project Execution, Safety and Cost Efficiency. It is specially customised to match various design & load codes, functions, sizes as well as other special requirements, so as to provide the Best Value and help enhance Return On Investment (ROI). All these inherent credentials of ECOBUILD® Building Systems enable effortless execution of projects and facilitate our customers to focus on their core business priorities.

High Quality Design, Manufacturing & Execution
Optimisation of building design and value engineering ensures the most efficient use of raw materials
Advanced Manufacturing Facilities ensure flawless production of high quality building solutions
Timely, uninterrupted and sequential supply of materials to the site is ascertained by Project Management and ERP Systems
ECOBUILD™ Buildings are erected by certified builders to provide hassle free & time bound project execution experience

Assured On-time Delivery
ECOBUILD buildings solutions come with inherent features that speed up the construction process. The Project Management Department works on a mutually agreed fast track design, manufacturing, erection schedules. Specialised Design and detailing software reduces time during engineering phase. Off-site project fabrication, integrated advanced manufacturing capabilities, identical primary sections and pre-punched building components enable on time delivery.

Cost Effective Solution
ECOBUILD solutions offer value engineering for cost optimisation. Extensive experience of erection of similar buildings enables in pre-determining the construction cost and time. This helps us offer competitive erection rates. These solutions come with simple design, are easy to construct and have light weight foundations compared to conventional buildings

Complete Building Solutions
We take single point responsibility for all the project requirement. Synergy amongst all functions like Engineering, Design, Manufacturing, Project Management, Logistics and Construction ensures customer receives a solution with hassle free experience.
 

Safe Erection Practices
Dedicated Construction Safety Team follows ‘Zero Tolerance’ approach to safety deviations
SKY-WEB® II System provides fall protection from the roof during construction
Mandatory use of boom lifts to reduce safety risks at your site.
 
Tools and Resources
Explore our comprehensive collection of ECOBUILD® product brochures, case studies and more.
Product Literature
Product Brochures
ECOBUILD® Brief CatalogueView Brochure
ECOBUILD® Detailed CatalogueView Brochure
Vehicle Parking SolutionsView Brochure
ECOBUILD® Color ChartView Brochure
Maintenance Manuals
BUTLER® Maintenance ManualView Brochure
Specification Language
With KLIPLOK 700 Roof SystemView Brochure
With TRIMDEK 1015 Roof SystemView Brochure
Case Studies
Fully Engineered Steel Building Solution help Manikgarh Cement to maintain pollution free environment

Manikgarh Cement is a division of Century Textiles & Industries Ltd., belonging to the BK Birla Group of Companies. View Case Study

On-time project completion enabled APMC, Gondal deliver commitment to their stakeholders!

“Agriculture Produce Market Committee” established by Gujarat Government in many towns of the state. View Case Study

Fully Engineered Solutions helped Prakhhyat Infraprojects to pioneer Integrated Logistics Infrastructure

India has witnessed significant strides in e-commerce business in last few years. The logistics chains and warehousing facilities across the country are a backbone to support this e-retail and e-commerce revolution.View Case Study

Architecturally Appealing Pre-engineered Steel Building

The project involved providing complete pre-engineered steel building solution for Cryolor Asia Pacific (P) Limited, a French company manufacturing vessels for cryogenic gases. View Case Study

Walking on Razor’s Edge

Mumbai’s Churchgate Railway Terminus is one of the busiest railway stations in India. Being a business district, millions of commuters crowd on the Churchgate Terminus platforms daily.View Case Study

Design Flexibility and Aesthetics weld into a Magnificent Structure

When Ador Welding Limited was planning for their next manufacturing plant at Chinchwad, Pune, the idea was to give a unique,
elegant look to the building, something very few in welding components manufacturing industry care about. View Case Study

JSW Steel Processing Centres Limited, Bellary, Karnataka

JSW Steel Limited is one among the largest Indian Steel Companies in India today with capacity of 7.8 MT. JSW STEEL India’s
second largest steelmaker. View Case Study

Electropneumatics & Hydraulics (India) Pvt. Ltd., Pune

ELECTROPNEUMATICS began its operations by manufacturing pneumatic control valves and slowly graduated to more sophisticated products. View Case Study

FAQ’s
Accolades
Awards And Recognition

Unilever Partner To Win Award 2012

Unilever Partner To Win Awards 2012 was organised by Unilever South Asia Board to recognise their suppliers, who have made a significant contribution to their business. The South Asia Unilever Partner to Win Supplier Summit was held on September 5, 2012 at Mumbai. Tata BlueScope Building Solutions, a business division of Tata BlueScope Steel Limited won the award for service excellence in E-engineered steel building projects execution. Tata BlueScope Building Solutions demonstrated ’Speed with Safety’ in E-engineered steel buildings projects executed for Hindustan Unilever Limited.

Infrastructural Excellence Awards 2012

Tata BlueScope Building Solutions bagged the prestigious ‘PEB (E-engineered Building) Project of the Year award’ for the second time at the Essar Steel Infrastructural Excellence Awards in 2012. The award was conferred upon TBBS for successful execution of the ‘Coated Steel Manufacturing Plant’ of Tata BlueScope Steel at Jamshedpur.

The Essar Steel Infrastructure Excellence Awards recognize the achievements of those involved in creation of India’s infrastructure and hence their contribution towards the economic development of the country.

Infrastructural Excellence Awards 2009

TBBS won the Infrastructural Excellence Awards 2009 for the East West Gas Pipeline PEB project of Reliance Gas Transportation Infrastructure Limited.

TBBS won this award during the inaugural year of the Essar Steel Infrastructure Excellence Awards recognize the achievements of those involved in creation of India’s infrastructure and hence their contribution towards the economic development of the country.

ECOBUILD® Projects