Posts By: tbsl

DURASHINE® Rooftop Extenxio, your perfect choice for rooftop extensions!

From your favourite recreation corner, to that little workout zone or cosy children’s play area; roof top extensions have given a sigh of relief for families seeking more coverage and optimised functionality. With rising costs in space rentals and scarcity of space itself for new construction, roof top extensions have witnessed a growth in demand in highly urbanised cities in India. However, using conventional construction method faces varied challenges as it is too bulky to be used as a rooftop extension, takes a lot of time in constructing, needs additional treatment for sound and thermal insulations etc.

It has more benefits than one, to have an extra space within your home, office, shop or a cafeteria!

DURASHINE® Extenxio, from Tata BlueScope Steel, offers best alternative for rooftop extensions. With elegance, performance and reduced power consumption; DURASHINE® Extexio is a complete solution for creating more space for multiple purposes; providing a shield like protection for your structure.

Let us see some of the advantages that one can derive from DURASHINE® Extenxio:

• Maintain Inside temperature: Durashine Roof top extensions help in saving energy due to the additional insulation in the form of roof they provide to the structure, as well as providing better cooling in heat prone areas. Without the roof top extension, there is much more power consumption to heat and cool the house depending on the changing weather conditions. This Steel roof top extensions offer better value for money when compared to traditional roofing material due to its durability and low maintenance requirement, while also being easy and quick to install.
• Durability/ Increase lifespan of your structure: It gives your roof 2-to-4-time longer life due to their insulating properties, roof extensions minimize the temperature fluctuations, thus extending the life of your home/ structure. It is waterproof, leak proof, heat resistant which provide your structure a protection from heat and rain which gives Longer structural life your structure looks newer year on year.
• Offers more space with an elegant look: People generally use roof extensions to create more space. It is much cheaper than moving to an entirely new place and also gives a new, better look to the old property. With the same space you can creates more room to accommodate more people or things.
• High strength Light Weight: With DURASHINE® Extenxio, you can rest be assured of safety with regards to strength of the structure and its versatility. High strength steel ensures better formidability as compared to ordinary structures.
• Wide range of colours: DURASHINE® offers multiple choices in terms of colours and roof designs. From stunning Castle red, to soothing Asian White; the pallete is vibrant.
• Better Finish, Quicker Occupancy: DURASHINE® Extenxio made of top-quality steel is strong and gives neat and clean finish to the structure. Prefabricated steel roofing extensions can be installed quickly which saves time. We also offer special accessories to enhance the final look.

DURASHINE® has always been the forerunner of innovative and advanced roofing solutions. With more than 5000 touch points pan India, an expert team of fabricators and unmatched quality of roofing products; you can now have an extra space with complete peace of mind!

A strong DNA plays an important role in growth and wellbeing in the long run. And this holds true for the choice of roofing you select while building your home, commercial complex, school or showroom too. Roofing is the most crucial aspect of our day-to-day living. It determines the quality of our life, the way we work and interact within our environment. Therefore before selecting any type of roof, we must consider all facets including technical, economical and aesthetics.

Combining the best of all three is Tata BlueScope Steel’s DURASHINE® Satin Silver – a fully loaded roofing solution!

1. Strength & Versatility
   

   Satin Silver is made of high-tensile steel sourced from Tata Steel which gives 3 times more strength to structures. Ideal for residential and small commercial infrastructure, this profile is most suitable for building godowns, cold storages, poultry farms, factory sheds, marriage halls etc. Due to its versatile in-built feature; it can be used as false ceiling, partitions, both roof and wall sheets.

2. Looks newer for longer
   

   The international coating technology present in its DNA along with the special resin coating, DURASHINE® Satin Silver roof protects your structure from all types of weather uncertainties. It also keeps it attractive for longer time as compared to the ordinary sheets. It also protects the sheet from scratches and smudge marks during transportation and installation.

3. Thermally efficient
   

   High heat reflectivity index of Satin Silver ensures cooler interiors; perfect for storage where ambient temperatures are pertinent. Agri based applications here such as grain storage sheds, onion sheds, poultry farms would gain immense benefits with Satin Silver.

4. Better drainage efficiency
   

   DURASHINE® Satin Silver with high rib design and wider pans enable quick and easy water drainage.

5. Cost Effective
   

   With only one rib overlap, DURASHINE® Satin Silver gives more coverage in comparison to ordinary sheets.

Available in multiple shapes for various applications; DURASHINE® Satin Silver fulfills every customer need. For better finish and execution Tata BlueScope Steel offers accessories that well-compliment the roofing solutions installed. So if you are looking at a strong yet subtle roofing sheet that satisfies all your needs; we recommend you call our experts at Tata BlueScope Steel and place your order for DURASHINE® Satin Silver – a fully loaded roofing sheet indeed!

The roof of a structure is the first line of defense that is constantly exposed to the sun; making it a critical factor when it comes to energy efficiency. Since metal roofs reflect heat away from buildings, they are considered as one of the most energy-efficient roofing materials available in the market place and can save up to 40% in of your energy costs in summers along with excellent insulation during the winters. While considering roof’s thermal performance you need to know its Emissivity – the ability of the roof to radiate sun’s heat away, Reflectivity – is the roof’s ability to reflect heat back and Thermal Resistance – resistance to heat flow inside the building.

LYSAGHT® roof and wall cladding solutions by Tata BlueScope Steel offers roof installations/profiles that are made from COLORBOND® steel which is backed by energy efficient Thermatech® technology incorporated in its paint system that enhances the thermal performance (due to Higher Solar Reflectance value (SRI)) of the roof, ensuring lesser energy consumption. It reduces surface temperature by absorbing lesser heat from the sun. In other words, COLORBOND® steel with Thermatech® technology can reflect more solar heat, thereby keeping both roofs and buildings cooler inside. A reduction in heat stress results in greater durability of the entire roofing system enabling greater ROI. Thus, Thermatech solar reflectance technology ensures cool comfort, while reducing energy cost.

Not only are the roofs thermally efficient; but they include many features that contribute to the energy efficiency of the complete structure. Let us see some of the factors that contribute to the energy efficient technologies with LYSAGHT® roofing:

• LYSAGHT® Roof is Solar Compatible: High performing roofs with solar compatibility reduces overall energy consumption resulting in high energy conservation with cost savings. Moreover it is easier and less labor intensive to install solar panels on metal roofs that flawlessly integrate with the standing seams of ribs of the roofs that perfectly serve as the rails to which modules are attached with specially designed clips.
• Offers special Insulation system:A well-insulated roof such as LYSAGHT® helps maintain ambient temperatures inside the structure; be it intense heat or the chilling winters. It is ideal for multiple applications especially manufacturing facilities and commercial complexes. LYSAGHT® insulation system also works as an infill between two metal sheets. It not only reduces heat transmission but also keeps away exterior sounds such as thunder, rain, hail etc. noise from penetrating inside the building through the roof.
• Compatible with Turbo Vents: With no operating cost; Turbo vents work on wind energy with an assured ventilation of 24×7. By replacing hot inside air, humidity, smoke and gas fumes with fresh ambient air; Turbo Vents with LYSAGHT® roofing improves human comfort and induces productivity.
• LYSAGHT® roofs with Skylights: For improved moods, less fatigue and reduced eyestrain with natural lighting; skylights play an important role in saving electricity consumption. Creates comfortable and visually stimulating environment while improving the energy efficiency of the building; making it a sustainable solution.
• Roofs with Louvers: LYSAGHT® roofing solutions offer innovative LOUVERMAX™ louvers with natural ventilation that minimizes space required for fans and other ventilation equipment making it not only energy efficient but also cost effective.

With more reasons than one to believe how LYSAGHT® roofing solutions contribute to the next level of energy efficiency; your quest for a sustainable and cost-effective structure with a long-term performance ends right here!

Do get in touch with our experts for your next project or visit the website for more information regarding our solutions and services: www.tatabluescopesteel.com

KS Infra – Rajasthan a commercial warehouse that leases space to the likes of MRF Auto and Pidilite Industries has installed Turbo Vents well integrated with LYSAGHT TRIMDEK® Roofing that ensures fresh air for all working inside the facility

SJLT Spinning Mill, Tamil Nadu derives their energy efficiency with a sprawling line-up of solar panels mounted on LYSAGHT® Roofs with ILIOS® Solar Roof Mounting Solutions

A successful businessman once quoted ‘Owning a business is like riding on a lion’s back’ he further added ‘I am always wondering how to get away without being devoured.’ Amusing as it may sound, owning a business, especially the one where manufacturing processes are involved, is certainly not a cakewalk. One must take several factors into consideration: from man to machine and everything that falls in between!

Unchecked problems, absence of proactive maintenance, lack of foresight can mar your success; lapping up income, thereby nullifying profits.

When businesses are looking for ways of broadening the service life of their facility, it’s essential to consider every trace of the building’s envelope – The Roof and it’s Wall. The strength and durability of a roof can establish the performance of the overall structure right upto its plinth. Better the roof, the fewer structural problems we are likely to have.

Manufacturers today demand:

• A roof that is Sustainable, Energy Efficient and provides extra points as part of Green Credentials
• High performance with Low Maintenance to ensure no-cost/low-cost on repairs
• A Roof with Leak Proof Performance, for ensuring zero downtime during production
• Faster construction for early occupation

Today Industrial/manufacturing facilities made of steel are considered as one the most preferred structures as compared to conventional buildings. Tata BlueScope Steel’s LYSAGHT® team of roofing experts offer excellent workmanship along with uncompromised product array. Right from design, supply and installation services; we ensure serviceability even after sales through adequate AMC and Roof Maintenance.

Why you must choose LYSAGHT® Roofing Solutions for your next business enterprise:

• A sustainable solution that increases your green credentials
  • Embedded with Thermatech® Technology with higher reflectivity
  • RoHS compliant
  • Solar Compatible
• A strong team of Design Engineers that deliver optimized detailing
• A variety to choose from as per requirement with onsite roll forming
• Unmatched performance reinforced by long lasting paint technology
• Design Flexibility in terms of aesthetics and bespoke architecture
• In-house construction team with best safety practice
• Tried and Tested Solutions: With a dedicated Technical Excellence Research Centre since 1960’s, all LYSAGHT® profiles undergo several rigorous tests and proven processes both in laboratories and actual site conditions.
• One-stop-solution: LYSAGHT® offers complete design solution to the Industrial/manufacturing buildings customer, and right from building products, engineering, design and manufacturing; enabling complete peace of mind!

In addition to the above benefits, the greatest advantage you would derive from our expert installation service is our ability to handle complex built situations. Our team of experts are trained professionally to work at daunting heights, under extreme weathers and under challenging spaces such as running plants. With advanced techniques and equipments in risk mitigation such as Sky webs, boom lifts, aerial access platforms etc. not only ensure safety but also improves efficiency for on-time project delivery.

So if are looking at a new roofing requirement or reroofing one; your search for the perfect solution ends right here! We at Tata BlueScope Steel understand your needs for industrial/manufacturing roofing and we are here to help you with our team of experts and advanced solutions. Reach out to us for all your roofing needs and we will ensure you get the best fit as per your budget and building design.

Veeline Media, Gujarat	RS India, Rajasthan
BASF, Tamil Nadu	Coral Engineering Works, Tamil Nadu

Cutting corners can give short term gains, but severe long-term headaches! Especially within the construction industry where usage of tools, construction material and installation practices can either define or reduce the structural life of a building. Fasteners are an important consideration for both new or metal roof replacement. They may come across as non-conspicuous, easily overlooked and minor; but fasteners can hold the entire metal roof together; ensuring its long-term performance.

What is a Fastener?

A fastener is a hardware device that joins two objects together. Available in different formats such as bolts, nuts, washers, screws or rivets; fasteners are responsible for a permanent union between the roof and the purlins. These nuts and bolts used to attach the metal roof system ensure the working of a significant part of the roof performance and in turn, of the building.

Why are Fasteners the most Important part of installing a metal roof?

As the famous saying goes; ‘it’s the little things that matter’. Fasteners may seem insignificant; but holds the key to your entire roofing system. They are responsible for the overall performance of your roof and eventually the building itself. Therefore, having a good quality fastener is extremely critical. Even a small defect, can cause major disasters such as leaks and damages. Thus, fasteners are an important part of the roof installing process.

Choose an experienced roofer

Your roofer must be an experienced professional, in selecting the right fastener for your metal roofing system. The fasteners they choose should match or exceed the life expectancy of the panels that they will be used on. During a metal roof installation, a roofer must use the right kind of fasteners to make sure the roof lasts.

Consider this before making a buying decision

Before undertaking a metal roofing project or a reroofing one; you must consider the various materials and options available in the market. Considerations include the fastener material and coating, the head and washer type, the thread count and the fastener’s length.

We recommend fixing of metal cladding as under:

• For roof – it is always on crest or at the rib location and not at valley or pan
• For wall – it can be fixed on crest or valley
• For general external use in moderate to mild marine application we recommend class 3 fasteners and in severe marine climate class 4 is recommended

Remember!

The compatibility of metals is essential during a roof installation. Dissimilar metals can cause the fasteners to fail prematurely, which can lead to leakages. Even though most fasteners are made from coated metal, the choice of metal type and coating must be based on the materials the fastener is bridging together.

In construction, following stringent rules and guidelines can save money as well as lives. Compromising on sub standard material such as fastener can have graver impacts. We at Tata BlueScope Steel are here for you to make the right decision! With our specialty fasteners and other accessories for your next commercial, infra or manufacturing project; we ensure better a safe and enduring built environment!

Annexure

Fasteners recommended for Tata BlueScope Steel Products:

Illustrations: Correct Fasteners for Metal Cladding as per AS3566 Class 3 & 4

Roof /Wall fastener		Stitch fastener

Did you know solar energy is the cheapest and most abundantly available form of energy? It is sustainable, energy efficient and fastest growing alternate. In the next 30 years, average roofs with solar panel can reduce pollution atleast 100 tons of CO2!

That obviously means cleaner air for everyone.

The cost of installing a solar system is decreasing significantly over the last few years, in addition incentives offered by government as well as public policies are driving the popularity of solar. Roofing plays an important role in optimising feasibility for setting up a solar system.

Metal Roofs – Perfect platform for solar panels
With solar roofs gaining immense thrust, the most preferred system for solar PV integration is metal roof. It is natural for one to choose metal roofs for installing solar panel because of its service life that even surpasses the life of a solar PV system.

LYSAGHT® Roofs with solar panel

Some of the advantages of metal sheets are as under:

1. Lifespan
   Metal roofs offer strength, durability and long-lasting performance as compared to other roofing options.
2. Sustainable
   Metal roofing is sustainable roofing type – that can be recycled and reused; and is conducive to lower solar installation costs, which is important for buyers that value both environmental and economic energy efficiencies.
3. Energy Efficient
   The combination of colour coated metal roof and solar panel further lowers energy consumption which ultimately results in attaining high energy efficiency with cost savings.
4. Ease of installation
   It is easier to install a metal roof and less expensive to mount it on solar panels. Solar PV can be mounted flawlessly on the standing seams or ribs of the roof, which serve as the rails to which modules are attached with reliable mechanical attachment methods; clips.
5. Return on Investment
   Many building owners are now replacing their old roofs with metal roofs, especially for its ROI. Several elements contribute at making traditional roofing more expensive as compared to metal roofs due to cumbersome processes involved.

Focus on energy efficiency and sustainability has led to an increase in the use of solar in infra, industrial, manufacturing and commercial structures along with a sustained demand for metal roofing. Together, the two go together for their durability and low maintenance.

At Tata BlueScope Steel, we have always tried to constantly innovate through customized solutions that are strong, durable and sustainable. To address the demands of the solar segment in near future, we are equipped to provide optimised and high-quality solutions for bridging the demand supply gap. With ILIOS®, we aim to offer tailor made solutions addressing diverse customer needs.

ILIOS® – Perfect Synergy for Solar Energy
ILIOS® under the aegis of LYSAGHT® offers performance based solar module mounting solutions for roof-top applications. These customised structures offer higher corrosion resistance, weight optimisation and quick installation to ensure full value for customers seeking long-term advantages.

Let us see some of the advantages of ILIOS® Mounting Solutions

ILIOS® Mounting Solutions are powered by LYSAGHT® Roofing: High strength light weight LYSAGHT® profiles are compatible with ILIOS® Roof-Top Solar Mounting Solutions. They are fixed with special clips that are indigenously designed and developed to specifically suit LYSAGHT® profiles. Solar panels are directly mounted on LYSAGHT® profiles, instead of drilling holes which eliminates the chances of leakages and faults in roofing system. Additionally, LYSAGHT® profiles are made from sustainable COLORBOND® steel or ZINCALUME® steel that is backed by THERMATECH™ technology, which enhances the thermal performance of your roof. This reduces the overall energy consumption; making your metal solar roofs sustainable, energy efficient and cost effective.

If you are someone looking for an alternate and sustainable roofing solution; do get in touch with our experts for more information. Not only would you land up investing in a greener future, committed to the environment; but earn complete peace of mind!

Especially within the construction industry, where the odds are worse!

Being an unorganized sector, the fatality rate within the construction sector is higher as compared to the national average of other industries. Risks involved here range from – being caught in between malfunctioning machineries or equipment, getting electrocuted due to exposed wires, falling from height or tipping over ladders or getting struck by an object caused due to negligence to name a few. The fatalities are a result of compromised quality in the machinery or the equipment sourced, sheer carelessness due to lack of adequate safety training or simply an absence of safety culture. An alarming rate of on-site accidents reported over the years, serves as a wake-up call for safety regulators, government agencies and industry influences to reconsider the safety norms mandated at construction sites.

We, at Tata BlueScope Steel have always strived to introduce advanced technologies for manufacturing sustainable products and solutions for the construction industry. This has transformed the way people look at building structures today. Our manufacturing plants located pan India are fully automated. With adequate software, seamlessly integrated with the manufacturing equipment, enable design optimisation and precision. We also lay greater emphasis on partnerships based on skills and experience. Every partner/builder associated with us must comply to perquisite standards through certification, safety adherence, best practices in project management and so on for all our client sites. Along with keeping your building and people protected, it’s top priority to keep roofers (5th most dangerous job in construction industry) out of harm’s way and secure. We have made adequate investments in high end equipments such as SkyWeb II® system that provides fall protection especially during roof construction to address this concern. This is well complemented by a high-level mechanism, such as regular safety audits, adequately trained staff, supervisors and on-site workers, robust safety management framework under ‘Zero Harm Policy’ mitigates number of life-threatening incidences laden on the construction sites.

Steered by a team of experts, Tata BlueScope Steel’s LYSAGHT® Solutions offers a wholistic experience for anyone looking for sustainable, safe and performance-oriented building products and construction services. With expert installation, a dedicated project management team and LAB Network (LYSAGHT® Authorized Builders); we assure an on-time project delivery. Our value-added services post installation includes roof diagnostics, annual maintenance contract and re-roofing.